Custom design and private label are usually asked for as one thing and quoted as three. Changing a product’s construction, applying your brand to a standard product, and building retail packaging are separate jobs with separate costs and separate timelines, and a quote that does not separate them is a quote you cannot compare.
Most of the frustration buyers describe – quotes that arrive late, samples that do not match, costs that appear after approval – comes from these three being treated as a single request.
Here is what each level actually involves, what it costs, how the process runs, and the legal boundary on copying an existing design.

Three Levels of Customisation
The distinction is not pedantic. It determines the minimum order, the tooling cost and the lead time.
Level 1: Branding a Standard Product
Your logo on an existing product, in existing packaging. No new tooling, no new construction, no prototype in the usual sense – only an artwork proof and a production sample to confirm the mark reads correctly at its real size.
This is the cheapest and fastest route, and it is what most first orders should be. It runs at the standard 500-set minimum and typically adds very little to the unit cost.
Level 2: A Variant
The same construction in a different size, species, stain or piece count. Tooling is reused, so the run still goes at the standard minimum, but the unit cost moves because material and machining time change.
Most profitable custom work sits here: the buyer gets a product that does not exist anywhere else without paying for development.
Level 3: A New Design
A format that does not exist yet. It needs a prototype, possibly new tooling or programming, and a tolerance study on the parts that have to fit together. It is a project, quoted and scheduled as one, and the minimum is set by what the tooling needs to amortise over rather than by the standard 500.
The Process, Step by Step
Step 1: Send the Specification
A sketch, a reference photo or a competitor sample is a useful starting point, but the commercial context is what determines the construction. What is needed:
- Format and dimensions, or the function if the format is open.
- Wood species and finish, or the look you are trying to match.
- Branding method and artwork, if available.
- Packaging type and whether retail-ready is required.
- Quantity, target market and target retail price.
The target retail price matters more than buyers expect. It determines which species, which board thickness and which packaging are viable, and a quote produced without it is usually a quote for the wrong product.
Step 2: Quote Within 24 Hours
Itemised rather than lumped: material, machining, finish, branding, packaging and the Incoterm as separate lines. An itemised quote is what makes two suppliers comparable, because most price differences turn out to be specification differences once the lines are visible.
Step 3: Sample in 5–10 Days
Built on the production line rather than by hand in a workshop, so approving the sample means approving what will actually be manufactured. The charge is credited against the production order, and one round of adjustment is included.
A sample quoted at six weeks usually means the item is not in production, or is being hand-built outside the normal line. Neither tells you what the order will look like.
Step 4: Written Approval
Approve against the sample, in writing, with the specification attached. Verbal approval against a drawing is how mismatches happen – the drawing did not specify the finish sheen, or the engraving depth, or which face the logo goes on.
Step 5: Production in 30–45 Days
From deposit and sample approval to goods ready at the port. Ocean transit is additional: roughly 30–40 days to Europe, 14–25 days to the US west coast. The factory calendar matters here – Chinese New Year and the first week of October each remove two to three weeks from the year.
What Private Label Actually Covers
The term is used loosely. In practice it is a menu, and each item has a different cost and a different minimum.
- Laser engraving. The cheapest and most durable mark, cut into the timber. Detail below roughly 8 mm closes up, so the artwork has to be simplified for production size rather than approved at screen size. No plate cost, no colour limit.
- Screen or pad printing. Colour on a flat or curved surface. Requires a screen or plate per colour, so it carries a setup charge and works best on larger runs.
- Branding iron. A burned mark with a craft character, common on the underside or the lid of a box. Requires a machined die.
- Printed cartons. The largest single lever on retail price. Needs artwork, a die line and a print run, and has its own minimum that is often higher than the product minimum.
- Inserts and rules cards. Cheap, and the difference between a product that looks finished and one that looks like a sample.
- Compliance labelling. Barcodes, age grading, country of origin, and for the US the CPSIA tracking label on the item itself.
What It Costs
Custom work carries a setup cost – tooling, programming, a printing plate, a die. That cost does not disappear; it is spread across the order.
A setup cost of 3,000 RMB across 500 sets adds 6 RMB per unit. Across 5,000 sets it adds 0.6 RMB. On a product retailing at 30 euros, the first case is a rounding error and the second is invisible.
This is why the minimum quantity matters more than the unit price in a custom quote, and why ordering below a few hundred sets usually produces a price that cannot compete with a stock item. At that point the better decision is to wait and order at a volume that works.
The Question About Copying a Competitor’s Design
This comes up in almost every custom enquiry, and the answer has a legal boundary that is worth stating clearly.
Reproducing a protected design – a registered design, a patented mechanism, a trademarked shape or mark – exposes the importer as well as the manufacturer, and in most markets the importer is the party the authority pursues. That is a risk we do not take on.
What is entirely normal is working from a category reference: the same format, a different construction, your own proportions, your own branding. A cornhole board is a cornhole board; a specific board’s graphic treatment and its registered trade dress are not. The practical rule is to send the reference with a note on what you want to change, and let the design be built from the function rather than traced from the object.
Why Buying Direct Changes the Numbers
A trading company adds a margin and a layer. That layer is sometimes worth paying for – a good one consolidates several factories, handles inspection and absorbs risk – but it should be a deliberate choice.
Buying direct removes the margin and shortens the feedback loop, which matters most on custom work. A question about whether the engraving will read at 6 mm is answered by the person who runs the laser, not relayed through an intermediary and answered two days later.
The way to verify which you are dealing with is the business licence and a technical question. Check the registered scope, and ask what moisture content the timber is dried to and who owns the finishing line. A factory answers with numbers. A trader forwards the question.
Conclusion
Custom design and private label are three separate services: branding a standard product, building a variant, and developing a new design. Each has its own minimum, cost and timeline, and separating them is what makes a quote comparable and a schedule believable.
The cheapest route into a branded line is Level 1 – your mark on a proven product in retail packaging – and it is where most first orders should start. Development can follow once the product is selling.
Starting a private label line?
We manufacture direct in Guangzhou: 500-set minimum, quotes within 24 hours, samples in 5–10 days, production in 30–45 days, EN71 and ASTM F963 compliance, FSC-certified timber: contact us
FAQs
1. What is the minimum order for a custom design?
500 sets for branding on a standard product or for a variant on an existing construction. A genuinely new design may need a higher minimum to absorb tooling, and it is quoted as its own project.
2. How long does sampling take?
5–10 days to produce, plus 3–7 days in transit. The sample is built on the production line, and the charge is credited against the order.
3. Can you reproduce a competitor’s product?
Not a protected design. Registered designs, patented mechanisms and trademarked shapes or marks are a risk the importer carries as well as the manufacturer. Working from a category reference with a different construction and your own branding is routine.
4. Which branding method should I choose?
Laser engraving for a single-colour mark that has to survive handling, with no plate cost. Screen printing where colour is essential and the run is large enough to absorb the setup. Branding irons where a craft character suits the product.
5. Do you handle certification for private label products?
Yes. EN71 for the EU, ASTM F963 and CPSIA for the US, and FSC chain-of-custody where certified timber is specified. The standard that applies depends on your market and the age grading, and it is worth settling before the packaging artwork is finalised.
Sourcing Wooden Garden Games in Bulk?
Kangjie is the direct manufacturer behind these games — no trading company, no middleman margin. We supply Kubb, Croquet, Molkky, Ring Toss, Tumble Tower, Cornhole and more to importers, retailers and brand owners worldwide.
- Factory-direct pricing with transparent volume tiers (500 / 1,000 / 5,000 units)
- OEM & ODM: logo, packaging, size and finish built to your specification
- EN71 & ASTM F963 compliant; FSC-certified timber
- Bulk lead time 30–45 days, quotation within 24 hours









